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PA DEP Shakes Down Shell Another $2.6M for Cracker Air Violations

Although Shell maintains flaring and accidental emissions from its new multi-billion-dollar ethane cracker in Beaver County, PA, have not violated state and federal air standards, the Pennsylvania Dept. of Environmental Protection (DEP) says they have — on numerous occasions. Shell didn’t argue the point, and last May, the company agreed to pay nearly $10 million in fines and “contributions” to benefit the local community (see Shell Cracker Agrees to $10M Shakedown from PA, Restarting Now). The shakedown agreement Shell signed said if the DEP ever determined Shell has continued to violate air standards, the company would be forced to pay even more. And so it has — yet another $2,671,044.75.
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Beaver, PA Resident Sues Shell Cracker Claiming Pollution

Although Shell maintains flaring and accidental emissions from its new multi-billion-dollar ethane cracker in Beaver County, PA, have not violated state and federal air standards, the Pennsylvania Dept. of Environmental Protection (DEP) says they have — on numerous occasions. Shell didn’t argue the point, and in May 2023, the company agreed to pay nearly $10 million in fines and “contributions” to benefit the local community (see Shell Cracker Agrees to $10M Shakedown from PA, Restarting Now). Even though the matter was settled, a new lawsuit was just filed by a Beaver County resident living near the cracker. He alleges that Shell continues to violate the federal Clean Air Act and the Pennsylvania Air Pollution Control Act, harming the health of those “who live, go to school, recreate and work near the plant.” The lawsuit seeks certification as a class action.
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Shell CEO Says PA Cracker Not Fully Online Until 2025/26, Cost $14B

Yesterday, Shell’s new CEO, Wael Sawan, spilled some major beans about the company’s ethane cracker in Monaca (Beaver County), Pennsylvania. Sawan’s comments about the cracker came during a quarterly conference call with analysts to discuss the company’s performance during the fourth quarter of 2023. Until yesterday, Shell had steadfastly declined to disclose how much money it spent to build the Monaca ethane cracker facility. Sawan said yesterday the number was a massive $14 billion, far more than the estimated $6-$10 billion that had been bandied about for years.
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Shell PA Cracker’s First Birthday – One Unit Still Not Online

The Shell ethane cracker plant in Monaca, PA (Beaver County) just hit a milestone: It’s been up and running (in a manner of speaking) for one year. Except during that one year, quite a bit of the time was spent NOT running due to various technical and equipment issues. According to a review done by the Pittsburgh Post-Gazette, “the plant’s polyethylene units — the three clusters of pipes and vessels that turn ethylene into lentil-sized plastic beads — were down as much as they were running in that first year.”
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PTT Working on Plan to Build Petchem Plant…in Thailand, Not Ohio

This is your friendly (somewhat snarky) semi-annual reminder from MDN that the PTT ethane cracker project in Ohio is dead (see Facing Reality – PTT Ohio Cracker Plant Project is Dead). We periodically look for signs of life in the project, and it has been a flat line for YEARS. Nothing. Local and state leaders in Ohio sometimes pop their heads up to tell us to have hope; it will still happen. BUNKUM. Earlier today, PTT Global Chemical Public Company, the parent that would build an ethane cracker in Belmont County, OH, announced a deal with Mitsubishi Heavy Industries “to explore the utilization of hydrogen, ammonia and CCS technology to develop a large-scale petrochemical plant to achieve Net Zero.” However, the location of the plant will be in Thailand, PTT’s home country, and NOT in Ohio. We’ve pointed out for years that PTT has all sorts of money to work on big, multi-billion-dollar petrochemical plant projects elsewhere, but apparently there is not enough money for the Belmont ethane cracker. Why?
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Now-Dead Parkersburg Cracker Site Finally Records Deed Transfer

The former SABIC/GE site, near the Washington Works plant, had a deed of sale filed in early August. (Photo by Brett Dunlap)

Braskem, the largest petrochemical company in Latin America (headquartered in Brazil), and its parent company Odebrecht were, at one time, hot-to-trot to build a multi-billion dollar ethane cracker near Parkersburg, WV. Back in 2015, Braskem purchased the 374-acre site that was formerly the SABIC/GE property from Appalachian Shale Cracker Enterprise for $10.9 million. Then things went on hold when Odebrecht got mired in a scandal in Brazil (see Odebrecht Pushes the Pause Button on WV Ethane Cracker). In 2016, it appeared the project might be rekindled (see A Pulse! WV Ethane Cracker Project Comes Back from the Dead). But by 2019, it was clear Braskem had given up on the cracker plant project and was shopping the site it had purchased (see Braskem Gives Up on WV Cracker – Parkersburg Site for Sale).
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PTT Offers Excuses to Belmont County on Why Cracker Project Stalled

Two weeks ago, MDN editor Jim Willis offered the opinion that PTT Global Chemical is not going to build an ethane cracker plant in Belmont County (see Facing Reality – PTT Ohio Cracker Plant Project is Dead). He backed up his opinion with observations and facts to support it. On Tuesday, the Belmont County Township Trustees Association heard a report from PTT’s public relations firm, which continues to dangle the carrot that the cracker plant is coming.
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Facing Reality – PTT Ohio Cracker Plant Project is Dead

We’ll say aloud what no one else appears ready or willing to say: The long-ballyhooed PTT ethane cracker plant project in Belmont County, Ohio, announced eight years ago, is dead. That’s our humble opinion. We periodically look for signs of life in the project, and it has been a flat line for YEARS. Nothing. A local news article from earlier this week asked, “What is the future of the Belmont County Ethane Cracker plant project?” Local county leaders are still “very optimistic” it will get built. We say it’s time to face reality.
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M2X Energy’s Modular Gas-to-Methanol Plant in NC Produces 1st Batch

We’re off to the races! M2X Energy, based in Florida, announced the company’s first modular gas-to-methanol plant reached a key milestone and produced its first methanol at the Richard Childress Racing campus in Welcome, N.C. Richard Childress Racing is a motorsports organization with a long history in NASCAR racing and engine development. M2X uses methane (natural gas) that otherwise would be burned (flared) and converts the gas into methanol which is used as a chemical feedstock to create other things, like gasoline, antifreeze, plastic bottles–even LED and LCD screens.
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KeyState NatGas/CCUS Project in Clinton, PA Now $2B, Extra 2 Yrs

The KeyState Natural Gas Synthesis project in Clinton County, PA, is developing the first carbon capture project in Pennsylvania, which will locally produce hydrogen, ammonia, and urea (see Innovative Clinton County, PA Petchem Plant Gets More Investors). The project includes a closed natural gas extraction and manufacturing system that produces zero emissions and emission-reduced products. The last time we checked, the estimated cost to build the project was $400-$500 million, and it would be up and running by the end of 2026. Strike that! In an update, the project (which is under construction) will take upward of $2 billion (!) to build and won’t be ready until “2027 or 2028.” However, the extra money and extra time are a good sign.
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Ctte Doling Out $5M in Shell Cracker Shakedown Cash Sets Criteria

Although Shell maintains flaring and accidental emissions from its new multi-billion-dollar ethane cracker in Beaver County, PA, have not violated state and federal air standards, the Pennsylvania Dept. of Environmental Protection (DEP) says they have–on numerous occasions. Shell didn’t argue the point, and in May, the company agreed to pay nearly $10 million in fines and “contributions” to benefit the local community (see Shell Cracker Agrees to $10M Shakedown from PA, Restarting Now). Earlier this month, the DEP announced that it had appointed a 17-member committee to figure out how to dole out $5 million to fund local community projects near the cracker (see PA DEP Forms Ctte to Dole Out $5M in Shell Cracker Shakedown Cash). The rest of the money ($4.9 million) will go to the DEP. Many (not all) of the committee members are radical leftists who irrationally hate fossil energy. The committee met and (on Friday) issued a “protocol” for how it will dole out the $5 million in cash.
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PA DEP Forms Ctte to Dole Out $5M in Shell Cracker Shakedown Cash

Although Shell maintains flaring and accidental emissions from its new multi-billion-dollar ethane cracker in Beaver County, PA, have not violated state and federal air standards, the Pennsylvania Dept. of Environmental Protection (DEP) says they have–on numerous occasions. Shell didn’t argue the point, and in May, the company agreed to pay nearly $10 million in fines and “contributions” to benefit local communities (see Shell Cracker Agrees to $10M Shakedown from PA, Restarting Now). The DEP announced yesterday that it had appointed a 17-member committee to figure out how to dole out $5 million to fund local community projects near the cracker.
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Green Activists Complain to Wrong Agency re Shell Cracker Violations

Last Thursday around 30-40 environmental activists (anti-fossil fuelers), along with a handful of local residents, rallied in Beaver, PA, before showing up for the Beaver County Commission regular meeting. The protesters, who want the Shell ethane cracker plant shut down, vented their concerns about the plant to county commissioners. The three county commissioners listened while antis vented for more than an hour (they should receive hazard pay). The problem is, the protesters were in the wrong venue.
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Shell Cracker Agrees to $10M Shakedown from PA, Restarting Now

In March, Shell said its Pennsylvania ethane cracker facility had not–using new, more accurate methods of measuring emissions–violated emissions limits at any point during the facility’s somewhat troubled startup (see Shell Claims PA Cracker Plant Did Not Exceed Air Emissions Limits). However, the PA Dept. of Environmental Protection (DEP) says it did exceed emissions limits, a number of times. Shell is not going to push the issue. Yesterday, PA Gov. Josh Shapiro announced his government had shaken down Shell and is forcing the company to pay nearly $10 million in fines and bribes “contributions” to benefit local communities. That’s the protection money price to restart the now shutdown plant and to keep it going.
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Shell PA Cracker Plant Remains Shut Down for “Few Weeks” at Least

The Shell ethane cracker plant in Beaver County, PA (near Pittsburgh) has experienced a number of problems over the past six months during startup, including flaring and foul odors (see Shell Hosts Virtual Meeting with Community re Cracker Problems). Earlier this month, Shell’s new CEO called the cracker plant problems “technical niggles,” meaning minor irritations (see Shell CEO Calls PA Cracker Plant Problems “Technical Niggles”). It looks like the problems are more than just niggles. The plant is shut down and will remain so for at least “the next few weeks,” according to Shell.
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Radical Antis File Lawsuit Aiming to Shut Down Shell PA Cracker

Yesterday two radicalized Big Green groups–the Environmental Integrity Project (based in D.C.) and the Clean Air Council (based in Philadelphia)–filed a lawsuit against the Shell Polymers Monaca Plant (ethane cracker plant in Beaver County, PA), claiming the plant has repeatedly violated federal air pollution limits. The lawsuit requests the court assess huge fines and force it close down unless it can operate without any further violations of the federal Clean Air Act (CAA) and the federal Air Pollution Control Act (APCA). In other words, the radicals seek to shut down the $10 billion plant and keep it shut down–throwing 600 permanent employees out of work. Nice people at the Environmental Integrity Project and Clean Air Council, eh?
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