Energy Companies | Ethane | Industrywide Issues | Litigation | Pennsylvania | Pipelines | Shell | Statewide PA
PA AG Files Bogus Charges Against Long-Done Shell Falcon Pipe
Shell’s 97-mile Falcon ethane pipeline, which feeds 100,000 barrels a day of Marcellus/Utica ethane to the mighty cracker plant in Beaver County, PA, was built and running as of January 2021, well before the cracker itself was finished (see Shell Cracker Construction “in the Home Stretch” – Ready in 2022). Ironically, more of the ethane pipeline was built in Ohio and West Virginia than in Pennsylvania. Only 45.5 miles of the system is located in PA. Yet the Pennsylvania Attorney General, Michelle Henry (an anti-drilling Democrat hack), is using the testimony of two fired Shell employees to charge the long-done pipeline with crimes for how it was constructed.
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The production of ethane in the U.S. — one of several natural gas liquids (NGLs) that come out of the ground when drilling both oil and gas wells — rose 9% in 2023 to a new record high of 2.6 million barrels per day (b/d), according to the U.S. Energy Information Administration (EIA). Record ethane production was a result of the boom in natural gas production and the addition of two new ethane cracker plants coming online, one in Texas and the other in Pennsylvania.
The Pennsylvania Dept. of Environmental Protection (DEP) sent a letter to the Shell ethane cracker plant on Feb. 22 essentially saying, “You’re time is up.” The cracker plant facility has 120 days from Feb. 22 (until Jun. 21) to file for a federal Title V Operating Permit for air emissions. If the facility doesn’t at least file for the permit, it’s lights out until it does.
Although Shell maintains flaring and accidental emissions from its new multi-billion-dollar ethane cracker in Beaver County, PA, have not violated state and federal air standards, the Pennsylvania Dept. of Environmental Protection (DEP) says they have — on numerous occasions. Shell didn’t argue the point, and last May, the company agreed to pay nearly $10 million in fines and “contributions” to benefit the local community (see 
Although Shell maintains flaring and accidental emissions from its new multi-billion-dollar ethane cracker in Beaver County, PA, have not violated state and federal air standards, the Pennsylvania Dept. of Environmental Protection (DEP) says they have — on numerous occasions. Shell didn’t argue the point, and in May 2023, the company agreed to pay nearly $10 million in fines and “contributions” to benefit the local community (see 
Yesterday, Shell’s new CEO, Wael Sawan, spilled some major beans about the company’s ethane cracker in Monaca (Beaver County), Pennsylvania. Sawan’s comments about the cracker came during a quarterly conference call with analysts to discuss the company’s performance during the fourth quarter of 2023. Until yesterday, Shell had steadfastly declined to disclose how much money it spent to build the Monaca ethane cracker facility. Sawan said yesterday the number was a massive $14 billion, far more than the estimated $6-$10 billion that had been bandied about for years.
The Shell ethane cracker plant in Monaca, PA (Beaver County) just hit a milestone: It’s been up and running (in a manner of speaking) for one year. Except during that one year, quite a bit of the time was spent NOT running due to various technical and equipment issues. According to a review done by the Pittsburgh Post-Gazette, “the plant’s polyethylene units — the three clusters of pipes and vessels that turn ethylene into lentil-sized plastic beads — were down as much as they were running in that first year.”
On February 14, 2022, Energy Transfer Marketing & Terminals, L.P. (ETMT) applied to expand the company’s ethane chilling capacity at the Marcus Hook Terminal (MHT) from approximately 75,000 barrels per day (bpd) to approximately 85,000 bpd. Because the facility is located in a so-called Environmental Justice (EJ) area, the DEP is conducting an even more painful anal exam (than usual) before issuing a permit for the expansion. Part of that examination will be a public hearing on Sept. 19, 2023, in Boothwyn, PA, from 6:00 – 8:00 p.m.
Two weeks ago, MDN editor Jim Willis offered the opinion that PTT Global Chemical is not going to build an ethane cracker plant in Belmont County (see 
We’ll say aloud what no one else appears ready or willing to say: The long-ballyhooed PTT ethane cracker plant project in Belmont County, Ohio, announced eight years ago, is dead. That’s our humble opinion. We periodically look for signs of life in the project, and it has been a flat line for YEARS. Nothing. A local news article from earlier this week asked, “What is the future of the Belmont County Ethane Cracker plant project?” Local county leaders are still “very optimistic” it will get built. We say it’s time to face reality.
Last Thursday around 30-40 environmental activists (anti-fossil fuelers), along with a handful of local residents, rallied in Beaver, PA, before showing up for the Beaver County Commission regular meeting. The protesters, who want the Shell ethane cracker plant shut down, vented their concerns about the plant to county commissioners. The three county commissioners listened while antis vented for more than an hour (they should receive hazard pay). The problem is, the protesters were in the wrong venue.