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Revolution Cryogenic Plant Partially Restarts Following Explosion

Residents living in the vicinity of Energy Transfer’s Revolution Pipeline cryogenic plant in Bulger (Washington County), PA, got a nasty “present” on Christmas morning. Around 7:30 am, residents report hearing an explosion, followed by a fire, at the plant used to separate NGLs (natural gas liquids, including ethane, propane, and butane) from the raw gas stream that flows through the Revolution gathering pipeline (see ET Revolution Cryogenic Processing Plant Explodes in PA on Xmas). The good news is that the plant has resumed “partial operations.”
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Shell Cracker Plant has Flaring Episode – Skyline Turns Orange

Credit: Bob Schmetzer/Eyes on Shell

The Shell ethane cracker plant near Pittsburgh (now called Shell Polymers Monaca) had an orange glow over it Monday night. The neighbors were not impressed. According to Shell, there was an issue with the steam generator that caused the operators to initiate ground flaring–the burning of hydrocarbons. The flares relieve pressure by burning off hydrocarbons flowing through a malfunctioning piece of equipment. Shell insisted the flare itself is not a malfunction but instead “a safety device.” Kind of distinction without a difference, no?
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Leftist Groups Present List of Demands to Shell re PA Cracker Plant

click for larger version

Wacko leftists, who are driven nearly to insanity because the mighty Shell ethane cracker actually began full operations last week, are still agitating to close it down. They are self-deluded. More than a dozen local and national radicalized environmental groups launched a “to-do list” campaign to “force” Shell to address what the activists say are critical issues surrounding the opening of the cracker plant in Beaver County, PA. The effort is being led by one of the worst of the worst lefty groups: Earthworks.
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How New Shell Cracker Affects Ethane/NGL Markets in Northeast

Here in the real world (not the pretend world of leftist radicals who seek to shut down all fossil energy), the Shell ethane cracker finally went online, officially, last week (see Shell Officially Launches Pa. Cracker Plant Using M-U Ethane). The plant will use some 95,000 barrels of ethane per day when it is at 100% capacity–likely next year. So how is the new Shell cracker affecting the NGL markets in the northeast and beyond?
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Shell Officials Optimistic Cracker Plant Will Attract New Business

Earlier this week, Shell announced its mighty ethane cracker plant in Beaver County, PA (near Pittsburgh) is finally, ten years after first announcing, fully operational and producing plastic pellets (see Shell Officially Launches Pa. Cracker Plant Using M-U Ethane). Part of the raison d’etre for granting the plant a $1.7 billion break on taxes for 25 years is to lure manufacturers (and investments, and jobs) to locate nearby, in PA (see Gov. Corbett’s PR Campaign for $1.7B Cracker Plant Tax Break). So far, frankly, that hasn’t happened. At least not in a big way. But don’t worry, says Shell execs. They are “optimistic” the region will attract new manufacturing plants that want to use Shell’s plastic pellets.
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Shell Officially Launches Pa. Cracker Plant Using M-U Ethane

polyethylene pellets

It’s been a looooong time coming. We’ve waited for this day for more than ten years. In March 2012, MDN told you that Shell had announced selecting a site in Pennsylvania as the future location for an ethane cracker plant (see Shell Announces Location of Ethane Cracker Plant). Ethane crackers use ethane (doh!) as their feedstock to “crack” the ethane and create plastic pellets that are then used by manufacturers to make pretty much everything you touch and use every day. Ethane is one of the NGLs (natural gas liquids) that comes out of the ground along with natural gas (methane) and other NGLs like propane and butane. We have huge amounts of ethane in the Marcellus/Utica. New markets, like the Shell cracker, equal bigger profits for M-U drillers.
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PA DEP Pledges to Keep a Close Eye on Shell Cracker Air Quality

Anti-fossil fuelers continue to pressure the Pennsylvania Dept. of Environmental Protection (and Pennsylvania itself) over the grievous sin of approving the Shell ethane cracker plant project (see Shell Receives Air Quality Permit from PA DEP for Cracker Plant). With the cracker plant now in startup mode, antis want to know, “Who monitors Shell’s cracker plant — and how?” The partisan leftists of so-called PublicSource hit the DEP with that very question. The DEP said that while Shell itself must conduct constant (daily) monitoring of air quality using independent, third-party equipment (sending the data to the DEP), the DEP will also conduct its own regular on-site inspections and testing as well.
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PA DEP Slaps Shell with $700K Fine re Building Falcon Ethane Pipe

The Pennsylvania Dept. of Environmental Protection (DEP) has assessed a $670,000 fine plus extra “cost recovery” charges of nearly $30,000 against the Shell Pipeline Company for work done between 2019 and 2021 on Shell’s Falcon ethane pipeline project. The DEP says that a series of inspections showed “failure to comply” with this paperwork requirement and that paperwork requirement. There were a few instances of erosion into “waters of the commonwealth.” But in the end, the DEP acknowledges, “no visual aquatic impacts were observed.” No muddy water. No dead fishies. No dead salamanders. No dead nothing. In other words, the DEP fined Shell for nothing–no lasting impacts on the environment from the work done to construct the Falcon pipeline.
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Enviro Hypocrites Gather Online to Prepare for Shell Cracker Launch

Some 225 hypocritical nutters were whipped into a frenzy by Big Green and its so-called Beyond Plastics campaign during a Zoom call Tuesday night to “prepare” for the startup of Shell’s mighty ethane cracker plant in Monaca, PA. It was really quite hilarious. There was talk of nurdle patrols, “sacrifice zones,” and celebrations over defeating Joe Manchin’s permitting reform bill. Why hypocritical? Because every single person on the call was using a computer or phone made out of (wait for it)….plastics. The clothes on their bodies and shoes on their feet are made largely from plastics. The cars and boats and paraphernalia they use to hunt down evidence of environmental plastics pollution from the cracker plant–all made from plastics. We wonder, Do they know how stupid they look?
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Shell Cracker Compressor Problem Causes Shut Down, Billowing Smoke

Credit: Becky Beall

The mighty Shell ethane cracker in Beaver County, PA, is now complete and gradually coming up to full operation–although it isn’t officially producing plastic pellets yet. The Shell cracker plant experienced a problem with a process compressor last Sunday that forced a shutdown and billowing smoke for about 20 minutes. In a statement posted to (of all places) Facebook, Shell said, “Operations are stable and we’re working to determine the cause of the interruption.”
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Shell CEO Says PA Cracker Now Done, Gradually Coming Online

In June, a Shell executive told the Appalachian Energy Innovation Collaborative conference that the company’s Pennsylvania ethane cracker project was 98% done and would be fully online within “a couple of months” (see Shell Exec Says Ethane Cracker 98% Done, Online “Couple of Months”). He was right. During a recent conference call with analysts about second quarter performance, Shell CEO Ben van Beurden said, “we’re done building it” (referring to the ethane cracker), and that “we will indeed start bringing production on gradually” over the summer. Hot dang! We’re deep into summer right now.
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Shell Exec Says Ethane Cracker 98% Done, Online “Couple of Months”

polyethylene pellets

It’s been a loooong time coming. MDN has covered the Shell ethane cracker plant complex from the very beginning, back in 2016 (see Breaking: Shell Pulls the Trigger, PA Ethane Cracker is a Go!). We’re now six years later, over 8,000 jobs created and billions of dollars spent, and within the next few months Shell will begin full operations at its ethane cracker in Monaca (Beaver County), PA. A Shell executive told the Appalachian Energy Innovation Collaborative’s conference yesterday that the project is now 98% done and will be fully online within “a couple of months.” That is sweet news!
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Shell Cracker has Not Led to New Petchem Cos. Nearby – So Far

One of the big promises of building a multi-billion dollar ethane cracker plant project is its ability to act like a magnet attracting other petrochemical and manufacturing plants to locate near it, using the outputs of the ethane cracker as their inputs. According to an article appearing in the Pittsburgh Business Times, the great promise of attracting more businesses to the southwestern PA region with the construction of the Shell cracker plant has not, so far at least, resulted in a big influx of new businesses.
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Ethane Prices Double Since January, Highest Price in 10 Years

RBN Energy’s own Rusty Braziel (the R and the B in RBN) is back with another powerhouse post on the RBN blog site. This one is about the market for ethane. For those new to MDN, ethane is one of the primary NGLs (natural gas liquids) that comes out of the ground along with oil and natural gas. Propane and butane are a couple of other common NGLs produced in the Marcellus/Utica. Ethane is the raw material used to produce ethylene, and ethylene is turned into plastic pellets that are used to manufacture thousands of different products you use every day of your life. The ethane market is, according to Braziel, “in turmoil” right now. Ethane prices are up, almost double since January, and are at their highest level in 10 years. Ethane traditionally has been a waste product for many M-U drillers. Now it’s an important source of revenue.
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Shell PA Cracker Welders Sue for Bus-Ride Overtime, Class Action

As the mighty Shell ethane cracker plant complex nears 100% completion and startup, which will happen this year, there is a lingering legal issue for some of the workers who helped build the plant. Back in 2017, we alerted you that one of the biggest challenges in constructing the facility was something rather mundane, but key: finding enough parking for the thousands of workers needed to do the construction of the plant (see Shell Cracker Makes Progress; Biggest Problem So Far? Parking). Shell purchased and leased nearby land, mall parking lots, and even built a new road to get workers in and out of the site. But it still was not an easy nor quick process going to and from the site.
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Mariner East Pipe Fulfills Promise as Southeast Pa. Economic Engine

As we told you last week, Energy Transfer, during its first quarter update, spoke about the now-completed Mariner East pipeline system that flows NGLs, including ethane, propane, and butane, from eastern Ohio and southwestern Pennsylvania all the way to southeastern PA and the Marcus Hook terminal (see Energy Transfer 1Q: ME Pipe Done; Possible Marcus Hook Expansion). Here’s two pieces of information we picked up in a new article in the Philly Inquirer: (1) The original ME1 Pipeline (an older pipeline repurposed to use for NGLs) is being converted back into flowing refined fuels from Midwestern refineries to the Philadelphia market, and (2) a temporary workaround pipeline in the Philly area used for ME was taken out of service back in February.
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