Facing Reality – PTT Ohio Cracker Plant Project is Dead
We’ll say aloud what no one else appears ready or willing to say: The long-ballyhooed PTT ethane cracker plant project in Belmont County, Ohio, announced eight years ago, is dead. That’s our humble opinion. We periodically look for signs of life in the project, and it has been a flat line for YEARS. Nothing. A local news article from earlier this week asked, “What is the future of the Belmont County Ethane Cracker plant project?” Local county leaders are still “very optimistic” it will get built. We say it’s time to face reality.
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Although Shell maintains flaring and accidental emissions from its new multi-billion-dollar ethane cracker in Beaver County, PA, have not violated state and federal air standards, the Pennsylvania Dept. of Environmental Protection (DEP) says they have–on numerous occasions. Shell didn’t argue the point, and in May, the company agreed to pay nearly $10 million in fines and “contributions” to benefit the local community (see
Last Thursday around 30-40 environmental activists (anti-fossil fuelers), along with a handful of local residents, rallied in Beaver, PA, before showing up for the Beaver County Commission regular meeting. The protesters, who want the Shell ethane cracker plant shut down, vented their concerns about the plant to county commissioners. The three county commissioners listened while antis vented for more than an hour (they should receive hazard pay). The problem is, the protesters were in the wrong venue.
The Shell ethane cracker plant in Beaver County, PA (near Pittsburgh) has experienced a number of problems over the past six months during startup, including flaring and foul odors (see
Yesterday two radicalized Big Green groups–the Environmental Integrity Project (based in D.C.) and the Clean Air Council (based in Philadelphia)–filed a lawsuit against the Shell Polymers Monaca Plant (ethane cracker plant in Beaver County, PA), claiming the plant has repeatedly violated federal air pollution limits. The lawsuit requests the court assess huge fines and force it close down unless it can operate without any further violations of the federal Clean Air Act (CAA) and the federal Air Pollution Control Act (APCA). In other words, the radicals seek to shut down the $10 billion plant and keep it shut down–throwing 600 permanent employees out of work. Nice people at the Environmental Integrity Project and Clean Air Council, eh?
The Shell ethane cracker plant in Beaver County, PA (near Pittsburgh) has experienced a number of problems over the past six months during startup, including flaring and foul odors (see
Last night, Shell hosted a virtual community meeting to address air monitoring and recent problems experienced at the company’s ethane cracker plant in Beaver County, PA. Executives answered questions about the plant’s environmental record over the past six months, including a recent odor event earlier this month (see 
The mighty Shell ethane cracker has had “issues” getting and staying fully up to speed. Since it officially went online last November, Shell has received three separate notices of violation (NOVs) for exceeding allowable air pollution limits, largely related to repeated flaring episodes (see
The mighty Shell ethane cracker seems to have “issues” in getting and staying fully up to speed. We’ve previously reported on a series of emergency flaring episodes at the plant (see
GAIL (formerly known as Gas Authority of India Limited), is a huge natural gas and petrochemical company located in India. The country of India owns and operates GAIL. It is the largest natural gas utility company in the country. Earlier today, GAIL signed an agreement with Shell for Shell to source and supply ethane that GAIL can import and use to replace natural gas and naphtha as feedstock for its petrochemical plants. Last month GAIL invited companies to bid on providing it with a very large ethane carrier (VLEC) for 20 years starting mid-2026 so it can import ethane from the U.S.
Last year demand for ethane in the U.S. increased by 9%, which equates to an increase of 200,000 barrels per day (bbl/d). U.S. ethane consumption averaged just under 2.0 million bbl/d in 2022, reaching a peak of almost 2.2 million bbl/d in July. Why the increase? Largely due to two new ethane cracker plants coming online, one in Texas and one in Pennsylvania. The PA Shell cracker and the TX Port Arthur cracker, together, can consume 156,000 bbl/d of ethane.
The Pennsylvania Dept. of Environmental Protection (DEP) issued a Notice of Violation (NOV) early last week to the Shell ethane cracker plant in Monaca (Beaver County), PA, now called the Shell Polymers Monaca facility, for the third time since it officially began operation last November. In a letter dated Feb. 13 (copy below), the DEP stated the facility violated rolling 12-month emission standards in both November and December. Shell faces fines of $25,000 per day for each day the facility exceeds emissions limits. In light of this most recent NOV, two anti-fossil energy groups have asked the DEP to immediately shut down the facility to stop extra air pollution in the region.
It hasn’t been a problem-free startup for the mighty Shell ethane cracker plant in Monaca (Beaver County), PA, now called the Shell Polymers Monaca facility. We’ve noted some of the more prominent issues as we’ve spotted them in the news. Things like the plant exceeding allowed air emissions (see