Shell Hosts Virtual Meeting with Community re Cracker Problems
Last night, Shell hosted a virtual community meeting to address air monitoring and recent problems experienced at the company’s ethane cracker plant in Beaver County, PA. Executives answered questions about the plant’s environmental record over the past six months, including a recent odor event earlier this month (see PA DEP Investigates Bad Odor Coming from Shell Cracker Plant). Christopher Kuhlman, a senior toxicologist hired by Shell to review air data and assess exposure, told attendees that any inadvertent air releases from the plant have been safe for nearby residents. Not everyone agreed.
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The mighty Shell ethane cracker has had “issues” getting and staying fully up to speed. Since it officially went online last November, Shell has received three separate notices of violation (NOVs) for exceeding allowable air pollution limits, largely related to repeated flaring episodes (see
The mighty Shell ethane cracker seems to have “issues” in getting and staying fully up to speed. We’ve previously reported on a series of emergency flaring episodes at the plant (see
GAIL (formerly known as Gas Authority of India Limited), is a huge natural gas and petrochemical company located in India. The country of India owns and operates GAIL. It is the largest natural gas utility company in the country. Earlier today, GAIL signed an agreement with Shell for Shell to source and supply ethane that GAIL can import and use to replace natural gas and naphtha as feedstock for its petrochemical plants. Last month GAIL invited companies to bid on providing it with a very large ethane carrier (VLEC) for 20 years starting mid-2026 so it can import ethane from the U.S.
Last year demand for ethane in the U.S. increased by 9%, which equates to an increase of 200,000 barrels per day (bbl/d). U.S. ethane consumption averaged just under 2.0 million bbl/d in 2022, reaching a peak of almost 2.2 million bbl/d in July. Why the increase? Largely due to two new ethane cracker plants coming online, one in Texas and one in Pennsylvania. The PA Shell cracker and the TX Port Arthur cracker, together, can consume 156,000 bbl/d of ethane.
The Pennsylvania Dept. of Environmental Protection (DEP) issued a Notice of Violation (NOV) early last week to the Shell ethane cracker plant in Monaca (Beaver County), PA, now called the Shell Polymers Monaca facility, for the third time since it officially began operation last November. In a letter dated Feb. 13 (copy below), the DEP stated the facility violated rolling 12-month emission standards in both November and December. Shell faces fines of $25,000 per day for each day the facility exceeds emissions limits. In light of this most recent NOV, two anti-fossil energy groups have asked the DEP to immediately shut down the facility to stop extra air pollution in the region.
It hasn’t been a problem-free startup for the mighty Shell ethane cracker plant in Monaca (Beaver County), PA, now called the Shell Polymers Monaca facility. We’ve noted some of the more prominent issues as we’ve spotted them in the news. Things like the plant exceeding allowed air emissions (see
Yesterday two radicalized Big Green groups–the Environmental Integrity Project (based in D.C.) and the Clean Air Council (based in Philadelphia)–filed a notice of intent to sue the Shell Polymers Monaca ethane cracker plant near Pittsburgh. The notice, as well as the coming lawsuit, has all the hallmarks of being planned long ago, perhaps years ago, before the cracker plant even came online. The false claim in the notice and coming lawsuit is that the cracker plant is “repeatedly” violating air pollution limits.
It hasn’t been a problem-free startup for the mighty Shell ethane cracker plant in Monaca (Beaver County), PA, now called the Shell Polymers Monaca facility. We’ve noted some of the more prominent issues as we’ve spotted them in the news. Things like the plant exceeding allowed air emissions (see
Residents living in the vicinity of Energy Transfer’s Revolution Pipeline cryogenic plant in Bulger (Washington County), PA, got a nasty “present” on Christmas morning. Around 7:30 am, residents report hearing an explosion, followed by a fire, at the plant used to separate NGLs (natural gas liquids, including ethane, propane, and butane) from the raw gas stream that flows through the Revolution gathering pipeline (see 

Here in the real world (not the pretend world of leftist radicals who seek to shut down all fossil energy), the Shell ethane cracker finally went online, officially, last week (see