Beaver County | Energy Companies | Ethane | Industrywide Issues | Pennsylvania | Processing Plants | Shell
Shell PA Cracker Still 95% Done, Online This Yr, Use 96K b/d Ethane
In January MDN reported comments by a Shell representative who said the mighty ethane cracker the company is building in Monaca (Beaver County), PA was 95% complete (see Shell Ethane Cracker 95% Complete, Online in “Matter of Months”). Nearly three months later a Shell rep said yesterday the plant is…still just 95% complete. However, the rep also said the plant is “well into commissioning” and will “be a fully operational site later this year.” According to analysts at the U.S. Energy Information Administration (EIA), when the Shell plant comes online this year it will suck up 96,000 barrels per day (b/d) of Marcellus ethane.
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PTT Global Chemical has reimbursed JobsOhio, the state’s private economic development office, $20 million for failing to make a final investment decision (FID) to build a multi-billion-dollar ethane cracker plant project in Belmont County, OH. JobsOhio paid Bechtel Corp. $20 million in 2019 to complete site engineering and site preparation for the project, with a promise from PTT that it would soon make an FID and move forward with construction. That never happened, so PTT is paying up because it didn’t live up to its end of the bargain. Interestingly, PTT maintains it is “committed to building the multi-billion dollar project.” Right.
Last August, PTT Global Chemical finally came clean and admitted there will be no final investment decision (FID) to build a $10 billion ethane cracker plant project in Belmont County, OH, until they secure a partner to help finance the project (see 
Last August, PTT Global Chemical finally came clean and admitted there will be no final investment decision (FID) to build a $10 billion ethane cracker plant project in Belmont County, OH, until they secure a partner to help finance the project (see 
U.S. Senator from West Virginia Shelley Moore Capito “Zoomed” in to address the Gas and Oil Association of West Virginia’s (GO-WV) annual winter meeting last week. She talked about the Biden infrastructure bill, which she supported, and Biden’s so-called Build Back Better bill, which she does not support. As part of her comments, Capito mentioned the $1.2 trillion infrastructure bill includes money for “an Appalachian ethane/hydrogen storage hub.” Wow! We thought that project was long dead.
Just a few weeks ago we told you a Shell rep said the mighty ethane cracker is 80% complete and the company is now searching for permanent employees to fill some 600 positions (see 
A Shell spokesman last week said that the mighty ethane cracker plant the company is building in Monaca (Beaver County), PA is now 80% complete and projected to be operational “sometime this year,” although a more specific date can’t be nailed down. Currently, there are some 8,000 workers who report to the construction site each day. Simply astounding! When the plant is done and operational, it will employ about 600 permanent on-site workers. Shell is now in recruiting mode to find those 600 permanent workers.
Our friends at NGI (Natural Gas Intelligence) are running an excellent series providing expert forecasts for the global natural gas and oil markets in 2022. The latest installment interviews several experts about the prospects for the Marcellus/Utica. With the Shell ethane cracker plant coming online sometime this year, the prospects for NGL sales in the M-U have picked up. Also in the discussion: capping Pennsylvania’s orphaned wells, drilling in the Wayne National Forest, and the Mountain Valley Pipeline coming online.
The so-called Ohio River Valley Institute (ORVI) is a far-left, hyper-partisan, nonprofit organization that routinely lies about the Marcellus/Utica industry. A Pittsburgh area labor and business group called Pittsburgh Works Together (PWT) routinely debunks ORVI’s falsehoods. Here’s the latest lie from ORVI: “[T]he Shell petrochemical complex has failed to produce economic growth in Beaver County.” Here’s the truth, the facts, as shared by PWT: “In the years before the COVID-19 pandemic began in 2020, Beaver County grew jobs far faster than the overall Pittsburgh region, the state of Pennsylvania, and the U.S, according to data from the U.S. Bureau of labor statistics. And Beaver County’s economy expanded twice as fast as the rest of the state, and faster than the U.S. economy overall, gross domestic product (GDP) data show.”
On August 30, the Ohio Department of Natural Resources (ODNR) issued permits to Powhatan Salt Company/Mountaineer NGL Storage for three planned solution mining wells in Monroe County. The three salt caverns will store NGLs (natural gas liquids, mainly ethane) to potentially be used by ethane crackers including the Shell cracker near Pittsburgh and potentially a second ethane cracker proposed by PTT Global Chemical in Belmont County. The salt caverns can also be used to store hydrogen (H2).
Imagine Hershey Park getting fined for smelling like a Hershey’s chocolate bar. Or Starbucks getting fined because the businesses next door can smell the coffee. The Shell cracker plant is getting fined for smelling like…maple syrup? Last week residents in several Beaver County, PA municipalities neighboring the Shell ethane cracker complex reported smelling something like a strong whiff of maple syrup. Shell immediately hired a third-party investigator and believes they now know what caused the smell.
In February of this year, PTT Global Chemical adamantly claimed a final investment decision (FID) to build the $10 billion ethane cracker plant project in Belmont County, OH would happen by “middle of 2021” (see 
When drillers for natural gas sink a hole and methane (CH4) begins to come out of the ground, a number of other hydrocarbons come out of the ground along with it–at least in “wet gas” areas. Those other hydrocarbons include ethane (C2H6). Ethane production in some M-U wells goes as high as 6% or more of the hydrocarbons coming out. For years ethane has been a waste product, something drillers pay to dispose of–typically by “rejecting” it and slipping it into the methane stream. Increasingly ethane, which is now trading at its highest price in two-and-a-half years, has become a profit center. Why? Because it’s used to make plastics.
A new study prepared for Shell Chemical Appalachia earlier this year is just coming to light now. The study, researched by professors at Robert Morris University (RMU), calculates the impact on the Pennsylvania economy from the soon-to-be-completed Shell ethane cracker plant in Beaver County, PA. The numbers are staggering. Each and every year that cracker operates RMU projects the cracker will create $3.7 billion throughout the PA economy. Amazing! And it’s ALL private money–no government transfers from one taxpayer to another. Joe Biden should be jumping up and down and extolling this from the rooftops! Instead, he’s attacking fossil fuels.
How’s this for serendipity? We were just thinking about the latest violation of expectations by PTT Global Chemical. In February the company adamantly said a final investment decision (FID) to build the $10 billion ethane cracker plant project in Belmont County, OH would happen by “middle of 2021” (see