Beaver County | Energy Companies | Ethane | Industrywide Issues | Pennsylvania | Processing Plants | Regulation | Shell
PA DEP Issues Violation to Shell Cracker for Maple Syrup Smell
Imagine Hershey Park getting fined for smelling like a Hershey’s chocolate bar. Or Starbucks getting fined because the businesses next door can smell the coffee. The Shell cracker plant is getting fined for smelling like…maple syrup? Last week residents in several Beaver County, PA municipalities neighboring the Shell ethane cracker complex reported smelling something like a strong whiff of maple syrup. Shell immediately hired a third-party investigator and believes they now know what caused the smell.
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In February of this year, PTT Global Chemical adamantly claimed a final investment decision (FID) to build the $10 billion ethane cracker plant project in Belmont County, OH would happen by “middle of 2021” (see 
When drillers for natural gas sink a hole and methane (CH4) begins to come out of the ground, a number of other hydrocarbons come out of the ground along with it–at least in “wet gas” areas. Those other hydrocarbons include ethane (C2H6). Ethane production in some M-U wells goes as high as 6% or more of the hydrocarbons coming out. For years ethane has been a waste product, something drillers pay to dispose of–typically by “rejecting” it and slipping it into the methane stream. Increasingly ethane, which is now trading at its highest price in two-and-a-half years, has become a profit center. Why? Because it’s used to make plastics.
A new study prepared for Shell Chemical Appalachia earlier this year is just coming to light now. The study, researched by professors at Robert Morris University (RMU), calculates the impact on the Pennsylvania economy from the soon-to-be-completed Shell ethane cracker plant in Beaver County, PA. The numbers are staggering. Each and every year that cracker operates RMU projects the cracker will create $3.7 billion throughout the PA economy. Amazing! And it’s ALL private money–no government transfers from one taxpayer to another. Joe Biden should be jumping up and down and extolling this from the rooftops! Instead, he’s attacking fossil fuels.
How’s this for serendipity? We were just thinking about the latest violation of expectations by PTT Global Chemical. In February the company adamantly said a final investment decision (FID) to build the $10 billion ethane cracker plant project in Belmont County, OH would happen by “middle of 2021” (see 
We’ve written many articles about the potential PTT cracker plant since April 2015 when PTT, a huge petrochemical company based in Thailand, first announced they would consider building an ethane cracker plant in Ohio (see 
In February 2020, Pennsylvania Dept. of Environmental Protection (DEP) Secretary Pat McDonnell sent a letter to the federal Pipeline and Hazardous Materials Safety Administration (PHMSA). McDonnell’s letter alleges Shell’s 97-mile, two-legged Falcon pipeline system that will carry ethane to the mighty Shell cracker plant now under construction in Beaver County, PA, “may have been constructed with defective corrosion coating protection.” It’s an explosive charge just coming to light now, more than a year later.
It’s been a long road, but we’re nearing the end. Shell’s $6 billion ethane cracker plant, officially called the Pennsylvania Petrochemicals Complex (PPC), is close to being done. It’s likely the PPC, located in Beaver County, PA, will be up and running sometime next year. When it is, the market for Marcellus/Utica NGLs will profoundly change. PPC will use an average of 85,000 barrels per day of M-U ethane. Our ethane will no longer be a waste product that many drillers pay to get rid of, but rather a profitable product they sell.
Once again PTT Global Chemical is changing the timeline for a final investment decision (FID) to build a $10 billion ethane cracker plant in Belmont County, OH–for the umpteenth time. The most recent timeline had a decision coming by the end of this year or in the first quarter of next year. Whoops, they did it again! The new timeline is now “at least the middle of 2021.”
The mighty Mariner East pipeline system (ME1 and ME2) flows up to 345,000 barrels per day of NGLs, including propane and ethane, to the Philadelphia area where most of the ethane gets exported. Enterprise Products Partners’ 1,200-mile Appalachia-to-Texas (ATEX) ethane pipeline flows 145,000 barrels per day of ethane to the Gulf Coast. Even with all that ethane flowing out of our region to other markets, and even with some ethane sold and used in our region, most of the ethane produced in the M-U gets “rejected.”
Two months ago PTT Global Chemical signed a contract with the Mountaineer NGL Storage project to use Mountaineer’s planned underground storage facility in Monroe County, OH to supply ethane to PTT’s cracker plant in neighboring Belmont County when/if the cracker gets built (see 
Earlier this week we brought you a post exploring whether or not PTT Global Chemical will, in the end, actually build a $10 billion ethane cracker plant in Belmont County, Ohio (see