Supply Chain

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    OFS Co. Danos Moves Pittsburgh Office to Ohio, Expands in Utica

    Some 70 years ago Allen Danos Sr., a descendant of south Louisiana farmers, borrowed $2,000 to start a small tugboat company with his brother-in-law. The small business grew and expanded into the oil and gas business, attracting customers like Gulf Oil (which later became Chevron). Over the years Danos has continued to grow. Today it is an oilfield services company (OFS) servicing some of the world’s largest drillers with coating, construction, environmental, fabrication, instrumentation and electrical, production workforce, project management, consulting and more. Danos is still headquartered in Louisiana (with multiple offices in that state), but also with major offices in Texas–and in the Marcellus/Utica region. Danos is expanding in our region, opening a new facility in Martins Ferry, OH. They’ve also decided to close the Canonsburg, PA office and merge it into the Martins Ferry office. Here’s the announcement…
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    How the Marcellus/Utica Saved Compressor Engineering Corp.

    Compressor Engineering Corp. (CECO) popped the cork on completing 50 years of business in 2014 when it discovered it had a huge problem. The company had expanded into the pipeline business–laying pipelines–and the people the company had hired to manage that part of the business were dishonest, according to CECO. Money the company thought it had wasn’t there–but they still had to complete projects already signed and sealed. So the company, which works in Ohio and Pennsylvania, completed the projects, borrowing heavily to do it. They nearly went bankrupt. After exiting the pipeline business in Ohio, they considered shutting down the company. But then a miracle happened. One of CECO’s core businesses is manufacturing pipeline valves. As it happens, pipelines that used to flow gas from the Gulf Coast to the northeast were beginning to reverse and flow Marcellus/Utica gas the other way. That required a special kind of valve–manufactured by CECO. You can probably guess where this story is going…
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    How to Do Business with the Shell Ethane Cracker Plant

    Some 400 business, education and government officials attended a sold-out forum last week in Titusville, PA to hear about doing business with the $6 billion Shell ethane cracker project in Beaver County, PA. The stakes are high. One PA official said, “This is the greatest generational economic development we’ve seen in Pennsylvania, maybe ever.” According to a Louisiana resident involved with crackers in his state, for ever job the Shell cracker creates there will be 8.3 jobs somewhere else–at other companies in the region–to support the plant. It is an incredible opportunity. The question, for businesses in the region, is: How do we get a piece of the cracker pie? We now have an answer–at least in part. If you want to supply goods and services for the construction of the plant, the key is in working with the main contractor building the plant–Bechtel. Below we have details on how to plug in to the Bechtel supply chain system, along with advice for job seekers who want to work at the cracker plant once it’s built…
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    Biddel Gas Compression Selects WV Northern Panhandle for US HQ

    Last Friday Bidell Gas Compression, a subsidiary of Canadian company Total Energy Services, announced it will establish its U.S. headquarters in Weirton (Hancock County), WV–in the northern panhandle of WV. According to their website, Biddel “is a leading supplier of reciprocating and rotary screw natural gas compressors from 20 to 8,000 brake horsepower.” That is, they manufacture and sell pipeline compressors. The site they chose includes a 100,000 square-foot building, part of the old ArcelorMittal machine shop operation. The investment will create 130 new jobs and spur new growth in other area businesses…
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    Shell Cracker Construction Starting Soon; Concrete Plants Ramp-up

    One of our fun pastimes is speculating about when, exactly, the mighty Shell ethane cracker in Beaver County, PA will actually go online. In February, Shell CEO Ben van Beurden said this: “We haven’t announced exactly when it will start up, but expect that to be not anymore this decade” (see Shell CEO Says PA Cracker Up & Running “Not Anymore This Decade”). What did the non-native English-speaking van Beurden mean? Your guess is as good as ours. Did he mean “by the end of this decade,” or “not by the end of this decade”? Our best guess is that the cracker won’t be operating until 2020 or 2021–that is, the latter meaning. We have some evidence to support that theory. Two concrete plants are due to begin construction any day now, being built by Champion Concrete. The two plants, which will manufacture all of the concrete used in the cracker, are scheduled to be completed and in operation by July. So concrete for the project begins to flow in July. The useful life of the two plants (for manufacturing concrete for the cracker) is three years. Three years from this summer will be the summer of 2020. Important note to supply chain businesses: as the concrete plants and construction activity ramps up, there’s opportunity to sell more of your goods and services to this enormous project. The number of workers at the site will steadily increase this year and next…
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    Calif. Microturbine Company Sells More Units in the Marcellus

    A California company that manufactures small electric-generating plants that run on natural gas, has just sold three more of their “microturbines” to midstreamers in the Marcellus Shale play. This is not the first time Capstone Turbine Corporation has sold their devices to pipeline companies in the Marcellus (see Calif. Microturbine Company Lands More Marcellus/Utica Customers). Capstone’s technology uses natural gas coming from the pipeline itself to power the generator that produces electricity used by compressor stations. That way, long and expensive-to-install electric lines don’t need to be run to compressor stations, which are mostly sited in rural locations, away from residential areas. It is a win/win for everyone! Here’s the exciting news that Capstone has just sold three more microturbines, with a combined capacity to produce 2.8 megawatts of electricity, to an unnamed midstream company in the Marcellus…
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    US Steel Plant in PA Re-Opening – Manufacture Atlantic Coast Pipe?

    A former U.S. Steel pipe manufacturing plant near Pittsburgh (in McKeesport) has been leased to Dura-Bond Industries and will re-open in the next 6-9 months, according to the president of Dura-Bond. The plant will hire around 100 people (fantastic news for Pittsburgh). According to the Pittsburgh Business Times, Dominion’s $5 billion, 594-mile Atlantic Coast Pipeline–a natural gas pipeline that will stretch from West Virginia through Virginia and into North Carolina–will use Dura-Bond pipe. Our conclusion: One of the reasons (perhaps THE reason) for the McKeesport facility re-opening is to produce Atlantic Coast Pipeline pipes…
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    Italian Co. Building $9M Natgas Valve Manufacturing Plant in WV

    Italian company Pietro Fiorentini has been, since 2013, warehousing and selling pressure regulators and valves for the natural gas industry out of rented office space in Wheeling, WV. Pietro Fiorentini actually manufactures the equipment they sell and for the past four years has held an option to purchase land in the Weirton, WV Three Springs Business Park. The company has just gotten off the pot and on Tuesday officials signed the paperwork to buy the land. Pietro Fiorentini will build a $9 million factory on Weirton site to manufacture the equipment they sell. Eventually the manufacturing plant will employ 150 people…
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    Make Marcellus Drilling Better – by Using a Math Formula?!

    Can you actually use a mathematical formula to figure out better ways to plan how to drill shale gas wells? It turns out the answer to that question is a resounding, “Yes!” A chemical engineering professor at Carnegie Mellon University, along with several Ph.D. students have, working with EQT, pioneered research that figured out how to turn 14,000 water truck trips to a well site into 1,400 trips–an “order of magnitude” difference. That is a big deal in the drilling industry. Using mathematical formulas–something called “mixed-integer optimization”–Professor Ignacio Grossmann and the other researchers tackled how to make processes in the shale gas industry more efficient. They published a paper in the AIChE Journal in 2016 titled, “Strategic Planning, Design and Development of the Shale Gas Supply Chain Network” (full copy below). The paper “presents a mixed-integer nonlinear programming (MINLP) model to optimally determine the number of wells to drill at every location, the size of gas processing plants, the section and length of pipelines for gathering raw gas and delivering processed gas and by-products, the power of gas compressors, and the amount of freshwater required from reservoirs for drilling and hydraulic fracturing so as to maximize the economics of the project.” Er, right. As you can tell, it’s complex. But it’s also very interesting and relevant for drillers and others in the industry, which is why we bring it to you. Below is a quick summary/overview of the paper, a video of Prof. Grossmann describing the research, and a copy of the paper itself…
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    Exterran Completes “Financial Restatement” – Releases Financials for 1Q-3Q

    Headquartered in Houston, Texas, Exterran Corporation (with 5,400 employees) specializes in natural gas compression production equipment and processing facilities. They design, build and operate compressor stations and natural gas processing plants. In 2012 MDN reported on a contract Exterran won to build three natural gas processing plants in West Virginia (see Exterran Wins Contract to Build 3 WV NatGas Processing Plants). The company is also active in other Marcellus/Utica states, including Ohio. In 2013 the company opened a plant to build compressor stations in an industrial park near Youngstown, OH. The state gave the company a $300,000 grant in return for promises to create 103 jobs over a seven year period. Exterran came close for the first couple of years, but then the crash in prices hit and along with it, work dried up. The plant closed in March, and as we recently reported, Ohio now wants “all or part of” the $300,000 grant back (see Ohio Wants to “Clawback” $300K Grant to TX-based Exterran Energy). The company, which is publicly traded on the New York Stock Exchange, has just issued what is called a “financial restatement”–which means they get to revise their previous quarterly financial statements. The do-over shows less bleeding in 3Q16 than earlier in the year. Exterran lost $93 million in 1Q16, they lost $96 million in 2Q16, and just $13 million in 3Q16. Here is the financial restatement issued by Exterran last week…
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    Oilfield Services Co. Keane Group Floats $288M IPO

    Keane Group is a Texas-based oilfield services company that provides fracking, wireline and top-hole air drilling services to oil and gas companies in the Marcellus/Utica as well as several other major basins. In January, Keane announced they were buying out Canadian-based Trican Well Service for $247 million (see Oilfield Serv. Co. Keane Group Buys Trican Well Service for $247M). The expansion tripled Keane’s fracking capacity and gave it access to proprietary new technology. Looks like the buyout, and Keane’s hard work, continues to bear fruit. Yesterday the privately-held company announced it will go public with an initial public offering (IPO) of stock. They hope to raise $287.5 million with the IPO. And get this–the stock will be traded on the New York Stock Exchange under the ticker symbol FRAC. Love it!…
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    Vendors & Workers: Sign Up to Help Build Atlantic Coast Pipeline

    Calling all vendors (i.e. supply chain companies) and workers who want a piece of the action in building the Dominion’s $5 billion, 594-mile Atlantic Coast Pipeline–a natural gas pipeline that will stretch from West Virginia through Virginia and into North Carolina. Dominion is currently holding in-person “construction expos,” as well as hosting an online form for those where those with an interest in selling to or working for the project can register that interest. Yesterday Dominion held a construction expo in Bridgeport, WV. Today they’re holding one in Elkins, WV. And over the next week or so they will hold more construction expos–across Virginia and even in North Carolina. Dominion is looking for suppliers for things like gravel and concrete, vehicles, construction supplies, welding and more. Here’s the low-down on how you can sign up to help build the Atlantic Coast Pipeline…
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    Small Biz Looks to Plug in to Shell Ethane Cracker in SWPA

    supply chainSome of the first businesses that will profit from the mighty Shell ethane cracker being built in Beaver County, PA will be small, local businesses. Restaurants, banquet halls, hotels, drug stores, real estate…the list goes on. But even small businesses that want a piece of the Shell cracker plant action don’t automatically have smooth sailing. Trying to get Shell to promote a business to its workers is hard work. Businesses report talking to Shell and being told that the company won’t help them by promoting them to cracker plant workers (a bit un-neighborly if you ask us). But that’s the life of an entrepreneur. You encounter brick wall after brick wall and you find a way to go through it, or over it, or around it, or under it. That’s what several small businesses in Beaver County are doing with Shell…
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    Supply Chain Co MMR Expanding in SWPA, Eye on Cracker Boom

    mmrHey, it’s great when the oil and gas industry is booming (figuratively)–when the drill bits are chewing away at rock and dirt and when fracking is blasting rocks apart. Love it! But it really sucks when the drill bits go quiet–especially for companies in the supply chain, those who sell goods and services to the industry. Obviously it helps to be diversified–to sell your goods and services to customers outside the o&g industry. That’s the approach taken by the prescient MMR Constructors Inc. MMR services a number of industries, but they LOVE the oil and gas industry–upstream, midstream and downstream. MMR, based in Baton Rouge, LA, is building a sizable new office in Lawrence, PA. They sell to the Marcellus/Utica industry. MMR is “hoping” Marcellus/Utica activity picks up again. But what they really have their eye on is the coming manufacturing boom that will follow Shell’s ethane cracker plant, once it is up and running…
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    Dominion Signs Contract with Builder for Atlantic Coast Pipeline

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    In August MDN reported that Dominion’s $5 billion, 594-mile Atlantic Coast Pipeline–a natural gas pipeline that will stretch from West Virginia through Virginia and into North Carolina–had received the very good news that the Federal Energy Regulatory Commission (FERC) finally released timing for when they will approve the project (see Atlantic Coast Pipeline Makes Progress, FERC Timing Announced). FERC set June 30, 2017 as the date by which the agency will issue their final environmental impact statement for the project. Yesterday Dominion announced another major milestone for the project–the naming of Spring Ridge Constructors as the entity that will actually build the pipeline. Spring Ridge is a consortium of five major natural gas pipeline companies…
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    OH Company Buys Canadian Pipeline Coating Manufacturer

    rpmRPM International Inc. is a manufacturing company based in Medina, OH. It is the owner/maker of such name brands as Rust-Oleum. RPM’s subsidiaries that are leaders in specialty coatings, sealants, building materials and related services across three segments. One of those segments is the oil and gas industry. So it’s no surprise that RPM has just bought out Specialty Polymer Coatings, Inc. (SPC), a Canadian manufacturer of high-performance coatings for the global oil and gas pipeline market. No details of the deal were announced, but we do know that SPC has annual net sales of $26 million. The upshot: another Ohio company will get more deeply involved in the shale oil and gas industry–just one more way oil and gas (and shale) benefits everyone…
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