Ethane

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    Shell PA Cracker Already Attracting New Factories…to Ohio

    Stark County, OH

    The Stark County (OH) Economic Development Board has landed what is hopefully the first (of many) tenants from the plastics manufacturing industry. IML Containers was looking for a spot to locate a new plant near one of their big customers, Land O’Lakes (has a facility in Cleveland). Stark County offered a small tax break, and the big advantage of being close to the under-construction Shell ethane cracker in Beaver County, PA. It’s also close to a likely second cracker plant in Belmont County, OH. IML makes plastic shipping containers for Land O’Lakes, and plans to set up “research and development, die cutting, molding, production and warehousing for packaging use with a variety of food products” at their Stark facility. IML is beginning now, at a temporary location (70 new jobs!) and will build a new plant in the next two years. In addition to a cheap source of plastics from the crackers, another advantage is being located within a six-hour drive of most of IML’s North American customers…
    Read More “Shell PA Cracker Already Attracting New Factories…to Ohio”

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    “Cracker Effect” – Shell Plant Will Create 7,400 Permanent Jobs

    Ever hear of the “cracker effect”? No, we hadn’t either. Not until we read about a new study by a husband and wife team from Washington & Jefferson College. The pair studied the economic impact of cracker plants on surrounding communities–some 34 ethane crackers in 16 counties around the country. Most of the cracker plants are located along the Gulf Coast. The purpose of the study is to accurately forecast what will happen with Shell’s new $6 billion ethane cracker currently under construction in Beaver County, near Pittsburgh. What might the real, measurable economic effect be from Shell’s cracker? According to the authors, the Shell cracker will generate ~7,400 permanent, long-term jobs. Crackers not only create new jobs, they boost wages in cracker counties by nearly 13% over counties without crackers. But counties without a cracker plant benefit too. Counties bordering counties with a cracker plant see lower unemployment rates. No mystery there. While the authors alluded to some negatives from crackers, we were hard-pressed to find any! It sure looks like everything is coming up roses with the Shell cracker. The numbers prove it…
    Read More ““Cracker Effect” – Shell Plant Will Create 7,400 Permanent Jobs”

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    7 Green Groups Attack Shell Ethane Pipeline “Exemptions”

    Seven radical green groups–Sierra Club, Clean Air Council (CAC), FracTracker Alliance, Earthworks, PennFuture, Breathe Project, Environmental Integrity Project–sent a protest letter last week to the Pennsylvania Dept. of Environmental Protection objecting to a request by Shell that its 97-mile Falcon Ethane Pipeline be granted certain air permit exemptions. Shell is asking the DEP to determine whether or not (hopefully not) any emissions coming from the pipeline would be “minor sources,” exempting the pipeline from certain permits. The rads are telling the DEP to deny that request, in an attempt to slow or even stop the project. With no ethane, Shell’s $6 billion cracker plant, currently under construction, can’t begin operation. Will the DEP do the right thing and ignore these nutters?…
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    Small Group of Old Hippies Oppose Shell Ethane Pipeline

    A small group boasting a big name, The Breathe Project, recently sent a letter to the Pennsylvania Dept. of Environmental Protection proclaiming their opposition to Shell’s planned Falcon Ethane Pipeline–a 97-mile pipeline system with two “legs” that will feed Shell’s mighty ethane cracker plant now under construction in Monaca, PA. Right. So the DEP and Shell should simply give up on the $6 billion ethane cracker, which can’t operate without ethane to feed it–ethane that will flow through this pipeline. Of course the group’s opposition is for show, maybe for fundraising, and certainly not serious. The funny thing for us was in viewing a picture of some of the members of the group, standing around clutching signs that say SHELL FALCON PIPELINE with a big circle/slash through it. The group, when you look at them, is the geriatric squad. Old folks. In our opinion, they look like old hippies–people who likely protested the Vietnam War in the 60s and have now found their new reason for living–to defeat a small ethane pipeline. On Thursday a tiny protest of the Falcon Pipeline (under two dozen people) caught the interest of the Pittsburgh Business Times on a slow news day…
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    Shell Ethane Cracker Gets Reprieve from Trump Steel Quotas

    Shell ethane cracker plant under construction in Monaca, PA – so many cranes you can’t count them!

    RINO Pat Toomey can rest easy–there will be no delays in building the $6 billion Shell ethane cracker near Pittsburgh. The Trump Administration previously slapped a 25% tariff (i.e. tax) AND quotas on imported steel coming from countries dumping steel in our markets, driving out our own steel industry. Last week Trump lifted the quota from steel coming from certain countries, including Brazil. Shell is getting steel they need for the cracker from Brazil. Indeed, Shell’s Brazilian steel is already sitting in a U.S. port, undelivered due to the quota (a limit on how much can be imported). Now Shell’s steel can get shipped to Pittsburgh and used by the army of people working there. But get this: Shell will still have to pay the 25% tariff/extra charge for their Brazilian steel. Toomey, an early and persistent Trump critic (and a DC swamp dweller), one of PA’s two U.S. Senators, recently claimed Trump’s quotas/tariffs would result in layoffs and delays at the cracker (see Sen. Pat Toomey Claims Trump Tariffs Will Delay Shell Cracker). With that barrier now gone, Toomey will have to find something else to criticize about Trump. How about his hair?…
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    Is the Appalachian NGL Storage Hub Close to Reality?

    A pair of recent stories shows that progress is being made with respect to building an ethane (NGL) storage hub somewhere in the Marcellus/Utica region. In fact, progress is being made on two such facilities. Appalachia Development Group is leading an effort to get a $10 billion NGL (primarily ethane) storage hub established in Appalachia–most likely in West Virginia (see WV’s US Senators Lead the Charge to Build $10B NGL Storage Hub). Federal loan guarantees are in the works for that massive project and an engineering firm has been hired. Meanwhile, Mountaineer NGL Storage is planning a smaller facility in Monroe County, OH, located just across the river (and border) from West Virginia (see Final State Permits Expected Soon for OH Mountaineer NGL Storage). The Colorado company behind the Mountaineer NGL project plans to spend up to $500 million to build it. Some 20 drillers have expressed interest in contracting with the facility to store ethane, and the nearby PTT Global cracker plant project (if it gets built) and the under-construction Shell cracker plant are both interested in connections to the facility. But that may not be all! According to Katie Klaber, former president of the Marcellus Shale Coalition and principal of The Klaber Group, “We may not end up seeing just one storage hub, but instead it will be some interconnected groups of pipelines and storage.” In other words, we may see even more such facilities. It certainly appears that major progress is being made on the two named projects…
    Read More “Is the Appalachian NGL Storage Hub Close to Reality?”

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    Local Leaders Get Ready for Belmont County, OH Cracker Plant

    It sure feels like PTT Global Chemical, the Thailand-based petrochemical giant that says it wants to build an ethane cracker in Belmont County, OH, is getting close to making a positive final investment decision (FID). On Monday we told you that an Ohio State Representative, Andy Thompson, said such a decision will be forthcoming in “a month or so” (see PTT Decision on Ohio Cracker Announced in Next “Month or So”). We have more evidence of an impending decision. Recently two dozen local county officials, from both sides of the Ohio River, went on a field trip to Beaver County where Shell is building their $6 billion ethane cracker. The officials wanted to see, first-hand, how the project is impacting the local area. They got eyes- and earsful. They came back jazzed. Here’s our point: A horde of local officials doesn’t traipse around the countryside wasting time unless they are convinced the project is going to happen. From the language this group of officials is using, and their overall demeanor, we’d say the PTT Belmont cracker is a happening project…
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    Sen. Pat Toomey Claims Trump Tariffs Will Delay Shell Cracker

    US Sen. Pat Toomey

    Pennsylvania’s U.S. Senator Pat Toomey is a DC swamp dweller–let’s just be honest about it. He’s a Republican, largely in name only. He’s better than a Democrat–but not by much. Toomey is claiming that President Trump’s attempt to stop the flow of foreign steel dumping in our markets by using tariffs (dumping which hurts our own steel industry and isn’t anywhere close to being fair or free trade), will delay incoming material for the Shell ethane cracker plant in Beaver County and result in the layoff of “hundreds” of workers. A Shell spokesman neither confirms nor denies Toomey’s claims but uses doublespeak to sidestep the issue–meaning Shell likely asked Toomey to be the front guy in shaming the Trump Administration into granting waivers so they can get their cheap, imported steel. Toomey has been an early and repeat critic of Trump. Toomey opposed Trump’s tariffs from the beginning and is currently trying to get a new law passed stripping the President of his constitutional power to impose tariffs…
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    PTT Decision on Ohio Cracker Announced in Next “Month or So”

    Sometimes you spot an innocent, off-the-cuff remark that’s not really part of the intended story–but has huge meaning. Such was the case when we spotted a story quoting Ohio House of Representatives member Andy Thompson (Republican, 95th District covering Carroll, Harrison and Noble counties, and portions of Washington and Belmont counties). Thompson, who (to his credit) is not running for reelection after four terms [NOTE: a sharp MDN reader emailed to say Mr. Thompson was term-limited out and could not run again], gave a speech at the Ohio Mid-Eastern Governments Association last week in St. Clairsville. In his remarks, Thompson talked about the work of Shale Crescent USA, an economic development organization formed a few years ago to encourage business growth in the Ohio Valley based on low natural gas prices that allow manufacturers to operate more efficiently–with easy access to half the population of the United States and Canada. Although Thompson’s focus was not on the PTT Global Chemical ethane cracker project potentially planned for Belmont County, he had some VERY interesting remarks about that project and others like it…
    Read More “PTT Decision on Ohio Cracker Announced in Next “Month or So””

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    Can the Marcellus/Utica Build Too Many Cracker Plants?

    The Marcellus/Utica region produces a prodigious volume of ethane, a “natural gas liquid” (NGL) that comes out of the ground along with methane. That’s a good thing and a bad thing. It’s good because that ethane can be cracked (chemically) to produce ethylene–or raw plastics. It’s bad because we don’t have any crackers, currently, in our region–and just a small volume of our ethane travels via pipeline to the Gulf Coast or Canada for cracking. So right now ethane is a waste produce for most Marcellus/Utica drillers–something that costs money to dispose of. Shell is currently building a $6+ billion cracker in Monaca (Beaver County), PA, which will go online sometime after 2020. PTT Global Chemical is seriously considering, some say will finally commit, to building our region’s second cracker project in Belmont County, OH. At the Appalachian Storage Hub Conference held in Southpointe in June, an expert said we will see three more cracker plant projects announced within the next 12 months (see Industry Expert Says 3 More Crackers Coming to M-U). Exciting stuff! But, can there be too many crackers in the northeast? That’s the question asked in a recent E&E News report. Experts quoted in the article say that the Gulf Coast has too much of a head start on the northeast. Yet, a big part of the plastics market (the East Coast) is on our doorstep. States in our region take a heavier hand in regulating these plants than states along the Gulf Coast. Given these projects cost $5-$10 billion each to build, and the possibility that building one that doesn’t pan out would sink a company, it’s no wonder these decisions take years to make, and then more years to actually build the plant. Just how many crackers are too many? How much is too much of a good thing?…
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    Europe Building New Cracker, to be Fed by Marcellus/Utica NGLs

    Here’s some exciting news: The first ethane cracker plant to get built in Europe in the past 20 years has just been announced by INEOS. Based in Switzerland, INEOS is a young but rapidly growing chemical company with roughly $40 billion in sales per year. INEOS’ competitors would be companies like BASF, Bayer and Dow Chemical. INEOS has its fingers in a lot of pies. For example, the company currently has two ships that shuttle Marcellus and Utica Shale ethane from Philadelphia to Scotland and Norway (see Ineos Gets Ready to Begin Ethane Exports from Marcus Hook, PA). INEOS has also been tapped to provide the technology for an ethane cracker plant to be built in Belmont County, OH (see PTT Taps Swiss Company INEOS for OH Cracker Plant Technology). INEOS already owns their own cracker plant in Scotland (see Cracker Plant in Scotland “Brought Back to Life” Thx to Marcellus Ethane). Now the company plans to build a €2.7 billion (US$3.2 billion) cracker plant and propane dehydrogenation unit in northern Europe. A specific country/location has not yet been selected. An INEOS official said, regarding the new cracker facility: “All our assets will benefit from our ability to import competitive raw materials from the US and the rest of the world.” Our translation: We love cheap Marcellus/Utica NGLs, and this plant will use lots of it…
    Read More “Europe Building New Cracker, to be Fed by Marcellus/Utica NGLs”

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    DOE Publishes Updated NGL Primer for Marcellus/Utica

    Last December the Trump Dept. of Energy published a 45-page report called, “Natural Gas Liquids Primer: With a Focus on the Appalachian Region” (see DOE Publishes NGL Primer for Marcellus/Utica, Pushes NGL Storage). The DOE used its own data along with data from the U.S. Energy Information Administration (our favorite government agency) to create an up-to-date picture of Appalachian NGL supply, demand, and infrastructure. It’s only been six months, but the DOE is back with an updated edition of the same report. Hey, things are changing fast in this space, and Team Trump is on top of those changes. What’s different between the last report and this one? The new report includes “even larger projections for ethane production from the Marcellus and Utica shale plays than previously estimated.” There’s a new section identifying R&D opportunities related to natural gas and NGLs production, conversion, and storage. Perhaps most eye-opening is this: NGLs production in the M-U region is projected to increase over 700% from 2013 to 2023. Yikes! Here’s the latest and greatest from one of the few functional government agencies in Washington…
    Read More “DOE Publishes Updated NGL Primer for Marcellus/Utica”

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    PA DEP Notifies Shell of “Technical Deficiencies” with Ethane Pipe

    Shell delivered some good news at last week’s Northeast U.S. Petrochemical conference in Pittsburgh: The Falcon ethane pipeline will get built next year (see Shell Says Falcon Ethane Pipeline to Get Built in 2019). The pipeline won’t actually flow ethane to the Shell cracker in Monaca until 2020 at the earliest, because the cracker plant itself won’t go online until 2020 at the earliest. The 97-mile consists of “two legs,” with about half of the pipeline located in PA, the other half in OH. The Pennsylvania Dept. of Environmental Protection (DEP) conducted three public hearings on the project earlier this year, in preparation for issuing permits. Antis came out in force and behaved badly, as they typically do (see More of the Same at Final DEP Hearing for Shell Ethane Pipeline). No matter. The pipeline will get built. But not without jumping some hurdles first. On June 1, the DEP issued three letters identifying what it calls “serious technical deficiencies” in Shell’s pipeline plan, for townships in three different counties along the pipeline’s PA route. Shell maintains this type of notification is “common” in the permitting process, and is committed to working with the DEP to address any issues of concern…
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    WV’s US Senators Lead the Charge to Build $10B NGL Storage Hub

    A recent article in the left-leaning Roll Call (official publication for Washington, D.C. swamp dwellers) attempts to paint the Trump Administration as out of step with the people he wants to help in West Virginia. The article says Trump’s strategy to prop up failing coal and nuclear plants is an attempt to boost coal mining jobs in WV, but is running counter to the state’s strategy of embracing the natural gas industry. Perhaps they have a point. However, what’s most interesting about the article is not the ginned up conflict between Trump and WV, but how the article spotlights WV’s two U.S. Senators–Republican Shelley Moore Capito and Democrat Joe Manchin–and their continuing role in trying to make a $10 billion NGL (mostly ethane) storage hub facility become a reality. The storage hub will be a jobs magnet with some estimates that it will create more than 100,000 new jobs in the state. The storage hub will also draw manufacturers looking to locate near ethane crackers, as a source for plastics used in their manufacturing process. Capito, in her comments, attempts to gloss over the rivalry between coal and natural gas, saying “all those rivalries have gone by the wayside.” Er, a, we beg to differ. But leaving aside the coal v. natgas focus of the article, we found two very interesting items. (1) The Dept. of Energy loan guarantee that would cover $1.9 billion of the estimated $10 billion cost to build it is a much bigger deal that we had realized. Why? Because any project that wins such a guarantee has gone through a rigorous review process. Winning such a guarantee is like conferring a triple A rating on the project for others who will consider investing in the project. It gives them confidence that the project has been thoroughly vetted and is low risk. (2) Manchin, in speaking with DOE Sec. Rick Perry, is using an interesting and novel argument to convince Perry the storage hub is a good thing to do. Manchin said when hurricanes hit the Gulf Coast, it knocks out petrochemical industry there, with a cascading effect across the U.S. Cracker plants (fed by the storage hub) in the northeast, are not susceptible to hurricanes. So Manchin’s pitch to Perry is this: Keep the Gulf Coast crackers cooking for products to export to other countries, but let’s build the storage hub (and crackers) in the northeast, so our country’s petchem industry isn’t adversely affected by a major hurricane…
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    Shell Says Falcon Ethane Pipeline to Get Built in 2019

    Click for larger version

    Shell delivered some good news at the Northeast U.S. Petrochemical conference held earlier this week in Pittsburgh: The Falcon ethane pipeline will get built next year. It won’t actually flow ethane to the Shell cracker in Monaca until 2020 at the earliest–because the cracker plant itself won’t go online until 2020 at the earliest. The Falcon pipeline project is interesting for a number of reasons, the chief reason (for us) being: Shell didn’t use eminent domain for a single foot of the 97-mile, two-legged pipeline system. Shell negotiated with every landowner and got them to sign on the dotted line. Judging by the articles we’ve highlighted in the past, Shell paid landowners between $40-$75 per linear foot for a permanent easement (see Landowners Who Negotiate with Shell Ethane Pipeline Get More $). The Pennsylvania Dept. of Environmental Protection conducted three public hearings on the project earlier this year, in preparation for issuing permits. Antis came out in force and behaved badly, as they typically do (see More of the Same at Final DEP Hearing for Shell Ethane Pipeline). Using no eminent domain, and in the face of Big Green opposition, the big news is that Shell says they will build the pipeline next year, right on schedule, which is good news indeed…
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    WV Ethane Cracker Plant Rumored to be Back On Again

    It increasingly looks like LyondellBasell Industries, one of the largest plastics, chemicals and refining companies in the world, will buy out/take over Braskem, the largest petrochemical company in Latin America (headquartered in Brazil). Braskem and its parent company Odebrecht, as you may recall, was hot-to-trot to build a multi-billion dollar ethane cracker near Parkersburg, WV–four years ago. Odebrecht got mired in scandal in Brazil and that put things on hold in 2015 (see Odebrecht Pushes the Pause Button on WV Ethane Cracker). But in 2016 it appeared the project may rekindle (see A Pulse! WV Ethane Cracker Project Comes Back from the Dead). Since that time, we’ve not heard much. A rumbling here and there, but not much. Now that LyondellBassell is actively pursuing Braskem, there is once again excitement about the cracker project in WV. MDN has heard from an industry source that if Braskem sells to LyondellBassell, the Parkersburg cracker plant will be a high priority. In fact, an expert speaking at the recent NGL storage hub event in Southpointe mentioned the WV cracker by name as one of three projects that he thinks will get final approval in the next 12 months (see Industry Expert Says 3 More Crackers Coming to M-U). Here’s news about how M&A deals happening on other continents directly affect our region–how a LyondellBassell purchase of Braskem may indeed reignite the Parkersburg ethane cracker project…
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