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Air Monitors Detect Benzene at Fenceline of Shell Cracker in Monaca

Air monitors at Shell’s ethane cracker plant detected elevated levels of benzene (which can cause cancer in humans) following an April 11 malfunction. However, an industrial hygienist told attendees at Tuesday night’s webinar session with local residents that the levels of benzene detected at the cracker’s community-adjacent fenceline during and after the release were too low to cause “even transient discomfort or irritation.” The highest concentrations found outside the fenceline were “in the parts per billion range.”
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Shell Hosts Virtual Meeting with Community re Cracker Problems

Last night, Shell hosted a virtual community meeting to address air monitoring and recent problems experienced at the company’s ethane cracker plant in Beaver County, PA. Executives answered questions about the plant’s environmental record over the past six months, including a recent odor event earlier this month (see PA DEP Investigates Bad Odor Coming from Shell Cracker Plant). Christopher Kuhlman, a senior toxicologist hired by Shell to review air data and assess exposure, told attendees that any inadvertent air releases from the plant have been safe for nearby residents. Not everyone agreed.
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PA DEP Investigates Bad Odor Coming from Shell Cracker Plant

Shell Polymers Monaca (click for larger view)

The mighty Shell ethane cracker in Beaver County, PA (called Shell Polymers Monaca) has had “issues” getting and staying fully up to speed. Since it officially went online last November, Shell has received six separate notices of violation (NOVs) for exceeding allowable air pollution limits, largely related to repeated flaring episodes (see PA DEP Issues Three More Air Pollution NOVs to Shell Cracker). Sadly, we have another problem to report. Residents living near the plant last week reported a strong, very unpleasant odor coming from the plant. Shell says the odor happened when crews drained a process water tank in preparation for scheduled maintenance and shutdown. The odor lasted for two days.
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PA DEP Issues Three More Air Pollution NOVs to Shell Cracker

The mighty Shell ethane cracker has had “issues” getting and staying fully up to speed. Since it officially went online last November, Shell had received three separate notices of violation (NOVs) for exceeding allowable air pollution limits, largely related to repeated flaring episodes, as of the end of March (see our stories about NOVs for the cracker plant). However, on April 3 and then again on April 6, the Pennsylvania Dept. of Environmental Protection (DEP) issued three more NOVs to the facility for exceeding air emissions limits.
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Shell Claims PA Cracker Plant Did Not Exceed Air Emissions Limits

The mighty Shell ethane cracker has had “issues” getting and staying fully up to speed. Since it officially went online last November, Shell has received three separate notices of violation (NOVs) for exceeding allowable air pollution limits, largely related to repeated flaring episodes (see Shell Cracker Flares Again, Shuts Down Part of Plant for Repairs). The facility is partially closed while Shell performs maintenance and repairs to one of the unit systems. Big Green groups plan to sue to try and get the multi-billion-dollar plant permanently closed based on the air emissions violations. Shell is fighting back and now claims, based on a new method of measuring emissions, it hasn’t violated emissions at any point–even during flaring.
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Shell Cracker Flares Again, Shuts Down Part of Plant for Repairs

The mighty Shell ethane cracker seems to have “issues” in getting and staying fully up to speed. We’ve previously reported on a series of emergency flaring episodes at the plant (see Shell PA Cracker Plant has Another “Emergency” Flaring Episode). Over the weekend, Shell announced (via Facebook) it was shutting down part of the cracker plant facility “to perform maintenance and conduct repairs on one of our unit systems.” The shutdown requires the plant to once again activate its flaring (burning hydrocarbons) for an unspecified amount of time. Here we go again.
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Shell PA Cracker Plant has Another “Emergency” Flaring Episode

Shell cracker plant flaring 3/14/23

The mighty Shell ethane cracker seems to have “issues” in getting, and staying, fully up to speed. In what has become a pattern, about once a month the cracker plant is forced to use flaring–the burning of hydrocarbons (ethane or natural gas) to safely dispose of said hydrocarbons during an equipment malfunction. It happened a number of times late last year as the plant began to come online (see Shell Cracker Plant has Flaring Episode – Skyline Turns Orange). Another flaring episode happened last month (see Shell Cracker Plant Forced to Flare Again Following “Malfunction”). And, flaring happened again Tuesday evening for three hours, according to a local anti group that keeps cameras trained on the facility 24/7/365.
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Final Piece of Shell Cracker Air Monitoring System Now Online

Shell Polymers Monaca

Four “fenceline” air monitors that continuously (24/7/365) sample the air looking for volatile organic compounds from the mighty Shell ethane cracker facility in Beaver County, PA, went live in February. The Continuous Air Monitoring System (CAMS) data is available on the Shell website, showing data in 15-minute increments for the entire day.
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29 New Shale Well Permits Issued for PA-OH-WV Feb 20-26

New shale permits issued for Feb. 20-26 in the Marcellus/Utica slide lower last week. There were 29 new permits issued in total last week (down from 35 the week before), including 24 new permits for Pennsylvania, no new permits for Ohio, and five new permits issued in West Virginia. Last week the top receiver of new permits by far was the largest natural gas driller in the country, EQT Corporation, with 20 new permits split between Greene and Washington counties in southwestern PA.
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PA DEP Hits Shell Cracker with Emissions NOV, Antis Seek Shutdown

The Pennsylvania Dept. of Environmental Protection (DEP) issued a Notice of Violation (NOV) early last week to the Shell ethane cracker plant in Monaca (Beaver County), PA, now called the Shell Polymers Monaca facility, for the third time since it officially began operation last November. In a letter dated Feb. 13 (copy below), the DEP stated the facility violated rolling 12-month emission standards in both November and December. Shell faces fines of $25,000 per day for each day the facility exceeds emissions limits. In light of this most recent NOV, two anti-fossil energy groups have asked the DEP to immediately shut down the facility to stop extra air pollution in the region.
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Shell Cracker Plant Forced to Flare Again Following “Malfunction”

It hasn’t been a problem-free startup for the mighty Shell ethane cracker plant in Monaca (Beaver County), PA, now called the Shell Polymers Monaca facility. We’ve noted some of the more prominent issues as we’ve spotted them in the news. Things like the plant exceeding allowed air emissions (see PA DEP Issues Violation to Shell Cracker for Exceeding Air Emissions) and flaring at the plant causing the sky to turn orange at night (see Shell Cracker Plant has Flaring Episode – Skyline Turns Orange). There’s a good chance the sky was orange again last night.
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Big Green Radicals Suing Shell for “Air Pollution” from PA Cracker

Yesterday two radicalized Big Green groups–the Environmental Integrity Project (based in D.C.) and the Clean Air Council (based in Philadelphia)–filed a notice of intent to sue the Shell Polymers Monaca ethane cracker plant near Pittsburgh. The notice, as well as the coming lawsuit, has all the hallmarks of being planned long ago, perhaps years ago, before the cracker plant even came online. The false claim in the notice and coming lawsuit is that the cracker plant is “repeatedly” violating air pollution limits.
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Shell Cracker Still Working Through Problems During Break-In Period

It hasn’t been a problem-free startup for the mighty Shell ethane cracker plant in Monaca (Beaver County), PA, now called the Shell Polymers Monaca facility. We’ve noted some of the more prominent issues as we’ve spotted them in the news. Things like the plant exceeding allowed air emissions (see PA DEP Issues Violation to Shell Cracker for Exceeding Air Emissions) and flaring at the plant causing the sky to turn orange at night (see Shell Cracker Plant has Flaring Episode – Skyline Turns Orange). Little did we know, but there were over 40 “malfunctions” last year that Shell was required to report to the Pennsylvania Dept. of Environmental Protection (DEP). What we also didn’t know is that 40 such episodes during startup are typical for a big plant like the Shell Polymers Monaca.
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PA DEP Issues Violation to Shell Cracker for Exceeding Air Emissions

Yesterday the Pennsylvania Dept. of Environmental Protection (DEP) issued a notice of violation (NOV) to Shell Chemicals Appalachia, LLC (Shell) for exceeding its rolling 12-month total emission limits of volatile organic compounds (VOCs), which happened during the commissioning of its cracker plant facility in Beaver County. Shell is limited by state permits to 516.2 tons of total emissions of VOCs over a rolling 12-month period. It had 521.6 tons by the end of September and 662.9 tons of VOCs by the end of October. The emissions are associated with the initial startup of the facility and (hopefully) won’t happen again.
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Shell Cracker Plant has Flaring Episode – Skyline Turns Orange

Credit: Bob Schmetzer/Eyes on Shell

The Shell ethane cracker plant near Pittsburgh (now called Shell Polymers Monaca) had an orange glow over it Monday night. The neighbors were not impressed. According to Shell, there was an issue with the steam generator that caused the operators to initiate ground flaring–the burning of hydrocarbons. The flares relieve pressure by burning off hydrocarbons flowing through a malfunctioning piece of equipment. Shell insisted the flare itself is not a malfunction but instead “a safety device.” Kind of distinction without a difference, no?
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Leftist Groups Present List of Demands to Shell re PA Cracker Plant

click for larger version

Wacko leftists, who are driven nearly to insanity because the mighty Shell ethane cracker actually began full operations last week, are still agitating to close it down. They are self-deluded. More than a dozen local and national radicalized environmental groups launched a “to-do list” campaign to “force” Shell to address what the activists say are critical issues surrounding the opening of the cracker plant in Beaver County, PA. The effort is being led by one of the worst of the worst lefty groups: Earthworks.
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