Looking to land a job at Shell’s $6 billion ethane cracker plant when it’s up and running in a few years? A new program set up by Shell with the Community College of Beaver County (CCBC) may give you a leg up. CCBC offers a program in process technology that leads to an associate’s degree. As of this spring, 45 people were enrolled. CCBC expects 70 people to enroll this fall. CCBC’s process technology degree is just one part of their effort to train people for advanced manufacturing careers with Shell and other petrochemical companies. CCBC is partnering with businesses, nonprofits, other colleges to form the Tri-State Advanced Manufacturing Consortium which will help prepare students and retrain workers to meet the needs of energy and manufacturing companies throughout the region. More deets on getting trained for a future cracker job… Read More “Community College of Beaver County Preps Students for Cracker Jobs”
Mountaineer NGL Storage wants to build a new underground NGL storage facility in Monroe County, Ohio, near Clarington, along the Ohio River (see New Company Announces Open Season for NGL Storage in Ohio Utica). As we reported in April, the company need customers to sign up to use the facility–a minimum of 1 million barrels of storage would get it going (see More Clarity on Status of Mountaineer NGL Storage Facility in OH). Mountaineer still needs to build a 3.25 million barrel brine pond, used to pump out the stored NGLs. Mountaineer is waiting for a clearance from the Ohio Dept. of Natural Resources to build the pond, which (in June) we said would likely to take “a few more months.” Strike that. The CEO of the project recently said he now does not expect to get those permits until “first or second quarter of next year.” He hastens to add that’s no problem, because his two biggest potential customers–the Shell ethane cracker in Beaver County, PA and the closer-by PTT Global Chemical cracker in Belmont County, OH, won’t be ready to start using ethane until 2020 at the earliest… Read More “Mountaineer NGL Storage Project Delayed Until 2018”
A research team from West Virginia University spent the past year studying geologic regions in 50 counties in the Marcellus/Utica Shale region to see if our region would support a proposed $10 billion ethane storage hub. The conclusion was delivered last week at a meeting in Southpointe, PA: Heck yeah! Some 100 geologists, chemical engineers, oil and gas people members of academia gathered to hear about the results. WVU researchers released their findings in a published 181-page report titled “A Geologic Study to Determine the Potential to Create an Appalachian Storage Hub for Natural Gas Liquids” (full copy below). Among the study’s findings: A shale ethane storage hub could help create $36 billion in investment and more than 100,000 permanent jobs. It’s HUGE! Our region currently produces three times the amount of ethane that can be used by the mighty Shell ethane cracker, pointing out the need for more cracker plants. Here’s the exciting news that we need an ethane storage hub, and we need it bad… Read More “WVU Appalachia Ethane Storage Hub Final Report – We Need it Bad”
The president of the company looking to build the Mountaineer NGL Storage facility in Monroe County, Ohio, near Clarington, along the Ohio River says operating the facility close to the Ohio River is safe and “is not rocket science.” Last week West Virginia University researchers released a report that the Marcellus/Utica region needs an ethane storage hub (see today’s companion story, WVU Appalachia Ethane Storage Hub Final Report – We Need it Bad). Most of the talk has been about a massive, $10 billion ethane storage facility to help feed cracker plants and other petrochemical facilities that will locate in our region. At the meeting last week, David Hooker, president of Energy Storage Ventures which wants to build the Mountaineer NGL Storage facility, made the point that his company is already working on what will likely be multiple NGL storage facilities. MDN has been following the Mountaineer NGL project. At least check in June, Mountaineer still needs customers to sign up, and they need more regulatory approvals from Ohio (see More Clarity on Status of Mountaineer NGL Storage Facility in OH). We got an update last week from Hooker, including details new for us: the storage facility will connect with three pipelines running beneath the Ohio River… Read More “Mountaineer NGL Storage Connecting w/3 Pipelines Under Ohio River”
We’re always on the lookout for news about a final investment decision by PTT Global Chemical to build a $5 billion ethane cracker in Belmont County, OH. Recently PTT spent $13.8 million to buy 168 acres at the proposed cracker plant site (see PTT Global Buys Land for Belmont, OH Ethane Cracker Plant). The company then optioned more land surrounding the site they just purchased (see PTT Global Buying Land Next to Proposed Ohio Cracker Site). Those are VERY positive signs in our book. Here’s another positive sign. OH Congressman Bill Johnson, whose district includes the location for the proposed PTT cracker plant, recently told members of the Ohio Valley Oil and Gas Association that he is “extremely optimistic” that the project will get built. On what does Congressman Johnson base his optimism?… Read More “Ohio Congressman “Extremely Optimistic” PTT Will Build Cracker”
Earlier this week MDN reported that Shell had settled an action brought by Big Green groups against an air permit issued for their now under construction ethane cracker plant in Beaver County, PA (see Shell Cuts Deal with Big Green Groups re Cracker Plant Air Permit). In 2015, two Big Green groups–the Philadelphia-based Clean Air Council and the Washington, DC-based Environmental Integrity Project (both disgusting litigation factories) filed a complaint against Shell to block the air quality permit needed to build the $6 billion ethane cracker in Monaca (see Big Green Groups File to Block Shell Cracker Air Quality Permit). The filing came after the state Dept. of Environmental Protection (DEP) approved the air permit for the facility. The two Big Green groups filed an appeal with the state Environmental Hearing Board, a special court set up to hear appeals of DEP decisions. The groups believe the DEP “should have required more stringent monitoring requirements for fugitive air emissions from Shell.” Specifically the groups wanted fence line monitoring. So Shell “caved” and agreed. But in reading an account of the agreement, it dawned on us, reading between the lines, that perhaps this is what Shell planned all along! That is, Shell already planned to do fence line monitoring. The settlement Shell signed earlier this week ensures the Big Green groups can’t bring any further actions with regard to the air permit. We don’t know for sure, but it seems to us like maybe Shell was playing a long game of chess, and knew this kind of action would come, and held back the fenceline monitoring piece until the right time to play it–trading the fence line monitoring pawn for inoculation against future Big Green litigation. Smart… Read More “Did Shell Pull a Fast One on Big Green Groups re Air Permit?”
Exactly two years ago, two Big Green groups–the Philadelphia-based Clean Air Council and the Washington, DC-based Environmental Integrity Project (both disgusting litigation factories)–filed a complaint against Shell to block the air quality permit needed to build the $6 billion ethane cracker in Monaca, PA (see Big Green Groups File to Block Shell Cracker Air Quality Permit). The filing came after the state Dept. of Environmental Protection (DEP) approved the air permit for the facility. The two Big Green groups filed an appeal with the state Environmental Hearing Board–a special court set up to hear appeals of DEP decisions. The groups believe the DEP “should have required more stringent monitoring requirements for fugitive air emissions from Shell.” Specifically the groups want fenceline monitoring and restrictions on flaring. Shell caved and gave them most of what they want, signing a settlement agreement last Friday (copy below). Shell did win one important concession: the litigious Big Green groups can’t sue Shell over any of their wild claims in the original filing… Read More “Shell Cuts Deal with Big Green Groups re Cracker Plant Air Permit”
Work is now underway on Shell’s $6 billion ethane cracker in Beaver County, PA. What’s the status of the region’s second likely cracker plant, in Ohio? PTT Global Chemical previously announced they are interested in building a $5 billion petrochemical complex, including an ethane cracker, in Belmont County, OH at the site of the old R.E. Burger power plant. However, they have repeatedly said a “final investment decision” (FID) will not happen until the end of 2017. This is the same routine Shell used. In fact, Shell dragged out their FID a lot longer than PTT has. As with Shell, we look for signals that the FID will be a positive decision to move forward with construction. And as with Shell, we see those positive signs. Shell purchased the land for the site before announcing their FID. As we told you last month, PTT has now done the same–buying the former R.E. Burger site from FirstEnergy for $13.8 million (see PTT Global Buys Land for Belmont, OH Ethane Cracker Plant). Shell then bought some of the surrounding land next to the original site. And now we see the same behavior from PTT, which has signed option agreements to buy land from eight properties in the area close to the R.E. Burger site. We take that as a VERY good sign about the future of this project… Read More “PTT Global Buying Land Next to Proposed Ohio Cracker Site”
Please note: Thanks to MDN reader Todd S. from Washington County, PA for correcting our map/distance from the Starpointe Business Park to the cracker plant location in Monaca, PA. Our previous Google map showed an incorrect distance (46 miles). It is actually ~28 miles. The story below has been corrected to reflect it.
It looks like Shell is going to build a trucking dispatch operation for its ethane cracker–but it won’t be located anywhere near the cracker site. The new trucking facility will be located in Washington County, PA–a half hour away. MDN was one of the first to announce Shell’s final investment decision to build an ethane cracker plant (that we now know will cost $6 billion) in Beaver County, PA (see Breaking: Shell Pulls the Trigger, PA Ethane Cracker is a Go!). A lot has happened at the site, situated on a former zinc smelting plant site in Monaca, PA. Shell built a new access road for trucks accessing the site–a concrete bridge overtop an adjacent highway–even before the final investment decision (see Shell Begins Building Bridge to PA Cracker Plant Site). Shell leased a huge office building and parking lot near the site (see Shell Leases 76,000 Sq Ft Office Space Near Cracker Plant Site). Shell even leased part of a nearby mall parking lot, for workers to park there (see More Evidence that the Shell Ethane Cracker Plant in PA is a Go). Everything we’ve seen thus far seems to be activity in and around Monaca–in Beaver County. That is, until now. A meeting yesterday of the Washington County (PA) Board of Commissioners hinted that Shell is about to build a facility there. Yesterday the commissioners voted to approve a new 31-acre development with a “90-bay distribution center and trucking dispatch operation” at Starpointe Business Park, in Hanover Township. The resolution contained this language in describing the project: “…to construct a two-unit building for Shell.” County officials and Shell officials won’t confirm a thing, but it seems pretty likely Shell is planning to build a big trucking facility in the business park, which is (by our calculations) about 28 miles and a half hour from the cracker site… Read More “Shell Cracker Plans to Build Truck Facility in Washington County”
MDN has been tracking the prices paid by Shell to landowners to run an ethane pipeline under their land to feed the might cracker plant the company is just now beginning to build in Beaver County, PA. Why? So landowners in Beaver (and other locations) have a useful metric for judging the offers they receive. To be fair, a company that wants to run a local gathering pipeline across someone’s land will pay a lot less than Shell is willing to pay–given you can’t move the cracker plant. Interstate pipelines will likely pay something less too. But still, we find it interesting and useful to know what Shell is up to in Beaver. We don’t have a lot of data points, yet. In June, we learned that Shell paid roughly $75 per foot for 3,138 linear feet of pipeline space in Greene Township (see New Easement for Shell Ethane Cracker Pipeline Reveals Price Paid). In July, Shell paid ~$43/foot for 2,675 linear feet of pipeline space (see Latest Amount Shell Paid for Ethane Pipeline Easements Goes Down). We now have two more data price points to share with you… Read More “Shell Pays Varying Amounts for Ethane Pipe Easements – Latest”
Shell officials held the fourth (so far) public meeting in Beaver, PA to talk with local residents about the mammoth, $6 billion ethane cracker plant the company is building in their midst. For the most part, the event was uneventful. More than 150 people came out to hear what the petrochemical giant had to say. A table at the event held polyethylene pellets–the stuff that will be manufactured by the plant. Also on the table were a variety of products made from those pellets, including bottles, food packaging and more. One local resident opposed to the plant told a reporter she had to restrain her potty mouth because Shell officials would not answer her questions from the floor–in front of the crowd. Shell (and others in the o&g industry) have wised up. They post representatives at tables who are happy to answer private questions privately, but they don’t throw open the floor to antis who want to bleat and blat in front of an audience. We think it’s a wise precaution. The woman could get her questions answered, and express her unhappiness–but she wanted to do it in front of a crowd and in front of cameras and microphones. No thanks. Organize your own meeting if you want to do that… Read More “Shell Conducts 4th Meet-n-Greet with Residents Near Cracker Site”
Good news if you’re a welder, or interested in a welding career, and you live in southwestern Pennsylvania. Shell needs you. Shell is in the process of building a massive, $6 billion ethane cracker plant in Beaver County, PA (northwest of Pittsburgh). Cracker plants have lots of pipes that need to be welded as the plant goes up. While these jobs are not long-term, as in “the rest of you career,” they’re long enough, likely lasting several years. Steamfitters Local 449 is right now recruiting new apprentices, offering a free 17-week apprentice training program. Local 449 is holding an open house this Saturday… Read More “Shell Needs 450 Welders to Work on Ethane Cracker Plant”
One would hope a $6 billion ethane cracker project like the one being built by Shell in Beaver County, PA would consist of 100% American-made parts. But alas, such is not the case. The biggest story to hit Beaver County, likely ever, keeps reporters at the Beaver County Times busy (“busy beavers”–groan). The ace reporting staff at the local newspaper noticed a job posting from Bechtel Corp., one of the major contractors on the project, on LinkedIn. The job posting advertised for a project superintendent for the Shell cracker plant–a position located in Houston and in Tampico, Mexico. The ace reporters followed it up and got confirmation that some of the components for the cracker plant will be manufactured in Mexico and shipped to PA. No doubt in an effort to tamp down what could become a firestorm, Shell quickly confirmed the Mexico connection and pointed out that “more than 80%” of the individual components for the plant will be built in the U.S. Will this news about Mexico parts make a difference in the larger scheme of things?… Read More “Some Components for Shell’s PA Cracker Plant Coming from Mexico”
When huge ethane crackers like the proposed Shell cracker in Beaver County, PA use steam to “split” or “crack” ethane to form ethylene (the raw material used to make plastics), it takes a lot of energy, and there’s a lot of “leftover” energy and leftover carbon dioxide (CO2). As the mythology goes, more CO2 in the atmosphere leads to global warming (if you believe in that sort of thing). Scientists have long known of other ways to convert “heavier” hydrocarbons, like ethane, into “lighter” hydrocarbons, like ethylene, using metals via a chemical process. But the metals used are rare and expensive–things like rhodium, ruthenium and iridium. Researchers at the University of Pennsylvania say they have found a way to use cheaper, more abundant metals, like titanium, to transform natural gas, ethane and other hydrocarbons into more useful chemicals like ethylene. The big bonus? No leftover CO2 to worry about… Read More “UPenn Discovers Cheap Alternative to Steam Cracking Ethane”
An article published in the anti-drilling Pittsburgh Post-Gazette is quite bizarre–even by Post-Gazette standards. The article reports concerns expressed by residents in Beaver County, PA at a recent meeting of the Ambridge Water Authority. The opener quotes one resident this way: “‘No one knows what’s going to happen when the explosions are set off,’ said Bob Schmetzer, 70, of South Heights, referring to the underground blasting required in the fracking process. ‘God forbid that the dam would breach and take out human lives down Raccoon Valley … that would be a national catastrophe.'” Uh, Mr. Schmetzer sir…and “reporter” Eliza Fawcett…there IS NO FRACKING involved with installing a pipeline. Perhaps they’re both a bit confused? Mr. Schmetzer’s confusion likely comes from working with a local anti-fracking group, the Beaver County Marcellus Shale Awareness Committee. The meeting appeared to have gone downhill from there, with wild claims that “volatile compounds” from the Shell cracker plant will “settle” in the Ambridge Reservoir, endangering everyone who drinks water from it. And that the area will become “Cancer Valley”… Read More “Bizarre Complaints to Water Authority re Shell’s Ethane Pipeline”
It seems the northern panhandle area of West Virginia is sitting in the catbird seat. The geography of Hancock, Brooke, Ohio and Marshall counties sits in between Shell’s ethane cracker plant in Beaver County, PA on one side, and the proposed PTT Global Chemical cracker plant in Belmont County, OH on the other side. The PTT plant is not yet official, but is certainly looking that way. The next “gold rush” for states including PA, OH and WV are manufacturing plants that use the output from the cracker plants. And the northern panhandle, being between both locations, is getting a lot of interest and attention… Read More “WV Northern Panhandle Sees Econ Revival with Nearby Cracker Proj”